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Head Office Factory

Head Office Factory[Broach Factory]

Head Office Factory[Design Office]

Fukaya Plant

Fukaya Plant No.1[Mold Factory]

Fukaya Plant No.2

Fukaya Plant No.3

Fukaya Plant No.1[Design Office]

Obusuma Plant

Obusuma Plant

Head Office Factory

Design Office

This is a specialized department at the Head Office Factory that uses CAD to carry out the overall design, drafting, and creation of processing data for broaches. A system is in place to respond quickly to customer requests.

Broach Factory

We manufacture a wide variety of broach tools used in automobile parts production and other applications. By making full use of general-purpose machines that require skilled craftsmanship and NC machines controlled by programming, we achieve the production of high-quality products.

List of Installed Equipment

Type Model Manufacturer Specifications
General-purpose
Surface Grinder
PSG-104CA Okamoto Machine
Tool Works
1000×400mm
General-purpose
Surface Grinder
SGW-64 Nagase 600×400mm
General-purpose
Surface Grinder
SGS-12 Sanjo Machine Works 1200×300mm
NC Surface Grinder TS-126 Amada 1200×300mm
General-purpose
Profile Grinder
GS-BM3 Kuroda 500×120mm
General-purpose
Profile Grinder
GOP32×150 TOYODA Max. machining diameter Φ100
Max. length 1500mm
General-purpose
Profile Grinder
GP-30B・200H Shigiya Max. machining diameter Φ150
Max. length 2000mm
CNC Grinder PSG-106CA3 Okamoto Machine
Tool Works
Max. machining diameter Φ50
Max. length 1000mm
CNC Grinder PSG-305DXNC Okamoto Machine
Tool Works
Max. machining diameter Φ180
Max. length 2000mm
Automatic Relief
Grinding Machine
NBSG-NC10 Nitto Precision
Industry
Max. machining diameter Φ70
Max. length 1200mm
  • NC Surface Grinder
  • Surface Grinder
  • Surface Grinder
  • Column-type Grinder
  • CNC Grinder
  • Column-type CNC Surface Grinder

Fukaya Plant No.1

Design Office

The Design Office mainly engages in the design and production of rubber molding dies for automobiles, medical devices, and office automation equipment such as printers. It handles compression molds, transfer molds, and injection molds.

Mold Factory

In a factory with 24-hour temperature control, high-performance machining equipment is used to manufacture rubber molding dies, knockout jigs, and inspection jigs. We can accommodate customers’ desired shapes, materials, and sizes, as well as various surface treatments and polishing processes.

List of Installed Equipment

Type Model Manufacturer Specifications
Machining Center V22 Makino Milling Machine Stroke 320×280×300mm
Machining Center V33 Makino Milling Machine Stroke 600×400×350mm
Machining Center V33i Makino Milling Machine Stroke 600×400×350mm
Machining Center V55 Makino Milling Machine Stroke 900×550×450mm
Machining Center V56 Makino Milling Machine Stroke 900×550×450mm
Machining Center V56i Makino Milling Machine Stroke 900×550×450mm
Machining Center V77 Makino Milling Machine Stroke 1200×700×650mm
CNC Jig Borer YBM-950V Yasda Precision Tools Stroke 900×500×350mm
NC Milling Machine BN85 Makino Milling Machine Stroke 850×500×400mm
NC Milling Machine ANC85 Makino Milling Machine Stroke 850×500×400mm
NC EDM EDNC65 Makino Milling Machine Stroke 650×450×350mm
NC EDM EDNC85 Makino Milling Machine Stroke 800×500×350mm
Surface Grinder PSG106CA Okamoto Machine
Tool Works
Stroke 1016×600mm
Sandblasting Equipment SGK-3ST Fuji Manufacturing Cabinet 805×1580×605mm

Fukaya Plant No.2

We manufacture ejector pins used in die-cast molding and other production processes to form holes and bosses in products. By leveraging our broach manufacturing expertise and experience, we provide high-precision and high-quality products.

List of Installed Equipment

Type Model Manufacturer Specifications
Petermann Lathe
(NC Lathe)
M32 4M 5 Type Citizen Max machining diameter Φ32
Max length 500mm
Petermann Lathe
(NC Lathe)
M16 4M 5 Type Citizen Max machining diameter Φ16
Max length 500mm
Petermann Lathe
(NC Lathe)
BU38-SY Tsugami Max machining diameter Φ36
Max length 500mm
Gun Drill MLG-500S Miroku Max machining diameter Φ10
Max length 485mm
NC Milling Machine AN-SRW Shizuoka Max machining diameter Φ36
Max length 350mm
General-purpose
Cylindrical Grinder
PUG-45P Maruei Maruei | Max machining diameter Φ36
Max length 480mm
Mirror Shot Machine SMAP SMAPⅡ Type TOYO Max machining diameter Φ36
Max length 550mm
  • Petermann Lathe (NC Lathe)
  • Petermann Lathe (NC Lathe)
  • Gun Drill

Fukaya Plant No.3

This plant handles the final process of broach tools, known as the “life of the tool” - blade finishing. By carefully grinding the blade backs, we improve sharpness before delivering them to customers. We also perform regrinding of tools whose accuracy has declined.

List of Installed Equipment

Type Model Manufacturer Specifications
NC Sharpener (Round) NBG-NC15 Nitto Precision
Industry
Max diameter Φ150 / Min diameter Φ10
Max length 1500mm
NC Sharpener (Flat) NBG-NC200 Nitto Precision
Industry
Max height 130mm / Max length 1200mm
Max depth 250mm
NC Nicking Machine MO537 Noah Engineer Max diameter Φ100 / Min diameter Φ10
Max length 1900mm
General-purpose Sharpener
(Round)
Unknown NACHI Max diameter Φ150 / Min diameter Φ5
Max length 2000mm
General-purpose Sharpener
(Flat)
Unknown NACHI Max height 130mm / Max length 1200mm
Max depth 250mm
CNC Surface Grinder PSG155DXNC Okamoto Machine
Tool Works
Max length 1200mm
Max depth 250mm

Obusuma Plant

This plant handles processes up to the heat treatment of broach tools. Using NC machines and general-purpose machines, we manufacture a wide variety of shapes from raw materials. We strive to improve accuracy so that subsequent processing can be carried out smoothly.

List of Installed Equipment

Type Model Manufacturer Specifications
EG-type Milling Machine RT-US5N-EG Takeda Max width 300mm / Max length 1300mm
Bed-type Milling Machine MH-4P OKK Max width 125mm / Max length 900mm
NC Milling Machine MH-3NCV OKK Max width 300mm / Max length 900mm
Machining Center VM5-3 OKK Max width 220mm / Max length 800mm
NC Lathe WT-300 Nakamura-Tome Max diameter Φ53 / Max length 1900mm
NC Lathe WT-250Ⅱ Nakamura-Tome Max diameter Φ44 / Max length 1450mm
NC Milling Machine YZ-500SG Yamazaki Giken Max width 250mm / Max length 1000mm
General-purpose Lathe MARKⅡ Yamazaki Mazak Max diameter Φ140 / Max length 1900mm
General-purpose Lathe MK860 Yamazaki Mazak Max diameter Φ65 / Max length 1000mm
  • NC Lathe
  • NC Lathe
  • Machining Center